🟠 Premium Open-Cell Nickel Foam – High Porosity Electrode Material for Battery & Hydrogen Applications

Shaanxi Nickel Titanium Copper Metal Co., Ltd supplies high-performance open-cell nickel foam with customizable dimensions, thickness, and porosity. Engineered with a 3D interconnected structure, our nickel foam is ideal for use in battery electrodes, fuel cells, electrocatalysis, hydrogen production, and industrial filtration.

🔧 Product Overview

Nickel foam is a porous metallic material composed of pure nickel, designed to offer a large specific surface area, high electrical conductivity, and excellent corrosion resistance. The open-cell structure allows for efficient flow of gases or electrolytes, making it a preferred choice in electrochemical and energy storage systems.

Our nickel foam is produced via the polyurethane-template electroplating process, ensuring uniform pore size and mechanical strength. We provide custom fabrication services, supporting clients in prototyping and scaling high-performance energy components.

📐 Technical Specifications

Property	Value
Material	Nickel (≥ 99.9%)
Porosity	85% – 98%
Pore Size	100 – 800 μm (customizable)
Thickness	0.3 mm – 10 mm
Sheet Size	Max 1000 × 500 mm or custom size
Structure	Open-cell
Surface Options	Bare / Nickel-coated / Platinum-coated / Carbon-loaded
Density	0.3 – 0.6 g/cm³

⚙️ Key Features

✅ High surface-area-to-volume ratio
✅ Excellent electrical conductivity
✅ Lightweight, strong, and corrosion-resistant
✅ Uniform open-cell pore structure
✅ Compatible with surface coating and plating (Pt, Ni, Ag, etc.)
✅ Customizable in shape, size, and pore specifications
✅ Excellent adhesion with active materials for electrochemical processes

🔋 Main Applications

Battery Electrodes: Used as current collectors in nickel-zinc, lithium-sulfur, and rechargeable alkaline batteries
Hydrogen Production: Supports high-efficiency water electrolysis in alkaline or PEM systems
Fuel Cells: Works as diffusion layers or conductive substrates in PEM and SOFC fuel cells
Electrocatalysis: Acts as a durable carrier for catalytic layers in oxygen evolution, HER, and CO₂ reduction
Filtration & Separation: Functions as a robust, conductive filter in high-temperature or corrosive fluid environments

To explore peer-reviewed studies on nickel foam in energy storage and hydrogen applications, refer to this article on ScienceDirect.

🚀 Nickel Foam in Emerging Technologies

Nickel foam is increasingly used in next-generation devices such as flexible energy storage systems, wearable supercapacitors, and carbon-neutral hydrogen production units. Its structural integrity, electrical conductivity, and compatibility with diverse coatings make it an ideal platform for integration into evolving electrochemical systems.

📦 Packaging & Delivery

Each sheet is vacuum-sealed and packed in moisture-proof, anti-static packaging. We offer bulk shipments, custom carton or wooden crate packaging, and global delivery via air, sea, or express. OEM/ODM branding support is available for long-term partners.

🛠 Customization Options

We offer flexible fabrication services:

Specific pore size (e.g. 200μm, 450μm, 800μm)
Controlled porosity levels for different conductivity targets
Custom sheet thickness and cutting dimensions
Coating/plating with Pt, Ag, Cu, carbon or hydrophilic layers
Die-cutting, lamination, and roll-to-roll supply

🧪 Quality Assurance

Our nickel foam products undergo:

Pore size & porosity inspection
Surface roughness and conductivity testing
Structural integrity checks
Optional third-party material certification (SGS, RoHS)

📄 Certifications & Compliance

All nickel foam products are RoHS-compliant and can be accompanied by third-party test reports upon request. Our quality system is certified under ISO 9001, ensuring consistent performance and traceability across every batch.

🌍 Why Choose Us

With years of expertise in functional metal materials, Shaanxi Nickel Titanium Copper Metal Co., Ltd delivers:

Consistent quality with ISO9001 management
Custom production for industrial R&D
Fast global delivery and technical support
Direct factory pricing and professional documentation

📞 Contact Us

For quotations or technical support:
📧 Email: sales@niticu.com
📞 Phone/WhatsApp/WeChat: +86 13335373172
🏭 Factory Address: Baotai Road Industrial Park, High-tech Zone, Baoji City, Shaanxi Province, China
🌐 Website: https://niticu.com

📩 Contact us now for pricing, samples, and expert technical support — we respond within 24 hours.

Nickel Foam

Premium Nickel Foam – 99.9% Pure, 98% Porosity for Reliable Battery & Hydrogen Use